FTTH Cable Manufacturing Line – State-of-the-art Manufacturing System
Were you aware that contemporary fiber optic cable systems can operate at velocities of up to 190 meters per minute? This incredible efficiency is made possible by sophisticated fabrication techniques tailored to rapid production.
These systems are constructed to handle diverse cabling forms, such as drop cables and firmly insulated cables. Their efficient construction, commonly less than 26 meters, makes them ideal for state-of-the-art factories.
Seamless coupling with smart factory systems guarantees seamless performance. Via MES/ERP connectivity, these fiber ribbone line assembly lines deliver peerless exactness and performance. This renders them the leading option for companies aiming to stay ahead in the fiber network field.
Overview of the FTTH Manufacturing Line
Streamlined manufacturing setups are crucial for satisfying the rising demand for reliable connectivity. These systems are engineered to produce premium glass-fiber cables that energize today’s connectivity grids. By leveraging modern innovations, they ensure exactness and swiftness in every step of the process.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line constitutes a consolidated process for fabricating FTTH drop cables. These cables consist of bare fibers secured with steel or FRP, combined with shielding casings. This produces a long-lasting and high-performance option for fast digital connectivity.
It supports diverse substances, such as PVC, LSZH, and PE resins. This versatility confirms it accommodates varied market demands. Furthermore, the four-head fiber discharge system delivers exact tension management, keeping precision up to ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its accuracy and performance. Here’s why it’s a top choice:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. This makes it the perfect choice for companies seeking a competitive advantage in fiber networks.
Highlights of Our FTTH Manufacturing System
Contemporary production setups are reshaping the process by which optical fibers are manufactured. Our cutting-edge machinery combines precision, efficiency, and cutting-edge technology to yield top-quality results. Here are the key characteristics establishing our system’s industry-leading status.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a specialized 50mm extruder engineered for exact substance allocation. It guarantees steady standards across every fiber cable produced. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE resins.
Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Motorized Fiber Release and Tension Control
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This aspect is especially advantageous in fabricating premium fiber wires, by maintaining uniform strain during production.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, saving time and reducing labor costs.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.
Cutting-edge Innovations Driving Our Manufacturing
Modern innovations are revolutionizing the production of fiber optic cables. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.
International Industrial Computer Control System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. Such control technology provides smooth workflow and live supervision. It permits meticulous modifications, which improve the standard of every optical fiber made.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
High Stability and Reliability with Famous Brand Components
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
Steel-reinforced wiring combined with sophisticated FIMT management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. Such integration secures openness and streamlined functionality during production.
Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.
| Feature | Advantage |
|---|---|
| FiberCAN PLC Setup | Accurate control and immediate supervision |
| 35KW/h Power Consumption | Cost-effective power usage |
| 9m Cable Accumulator | Seamless operation |
| OMRON Controllers | Long-lasting accuracy |
| ERP Connectivity | Real-time production tracking |
Uses of the FTTH Manufacturing System
Modern fabrication systems have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.
Manufacturing Home Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Key features include:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Portable die backing for rapid setup modifications
- Adaptability to meet interior as well as exterior standards
Producing Both Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Benefits of Using Our FTTH Cable Production Line
Investing in advanced manufacturing systems yields numerous benefits to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Boosted Performance and Output
It guarantees rapid fiber ribbone line function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Accurate extrusion guarantees an even and trustworthy finish on each cable, thereby reducing attenuation to ≤0.02dB/km for peak performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Characteristic | Benefit |
|---|---|
| High-Speed Production | Superior output rate |
| Efficient Power Usage | Cost savings |
| Negligible Attenuation | Top operational efficacy |
| Optimal Operator Work Level | Enhanced operator comfort |
Conclusion
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.
